People eat food for the sky, so the development of food processing industry is very important for people, it is related to our basic quality of life. With the rapid rise of China's economy, more and more people are beginning to pursue the quality of life, and the requirements for food quality are constantly improving, which undoubtedly poses challenges for the food processing industry.
Some food processing industries have been eliminated by the progressive society because they have not received good challenges. So how can we accept the challenge? Traditional food processing technology can no longer meet the needs of modern people. Therefore, only by realizing the road of food factory automation can enterprises accept the challenge, reduce the production and sales of enterprises through automation, improve the product quality of enterprises, and increase the profits of enterprises. So that the company's health and long-term development.
1. Introduction to the concept of food factory automation design
The food factory automation design is divided into two parts, one is the food factory design and the other is the automation design. The food factory design refers to the complete design of all individual projects that should be configured in the food factory, generally including the general layout, production workshop, power workshop, internal and external transportation, self-control instrumentation, heating and ventilation, environmental protection engineering, welfare facilities, office Single project design such as building and technical economic budget estimates.
Automated design refers to the application of computer technology to achieve automatic control of certain operating steps, without the need for manual operation. Combining the above two aspects, food engineering automation design refers to the process of applying computer intelligence to manage food production steps, enabling food factories to achieve intelligent management.
2. Advantage analysis of automatic design of food factory
1) Reduced production costs
The concept of automation has been explained above, so we will also know that the ultimate goal of automation is to realize the automatic management of the process, no manpower, so there is no need to hire a large amount of manpower to produce, thus reducing the production cost of the enterprise. This is only one of the aspects, in general, the automation of the food factory, which can reduce labor intensity, reduce losses and efficient high-volume production, thereby reducing product costs.
In general, the implementation of automation reduces the number of equipment in the plant, while reducing labor and maintenance costs. The automation system is unmatched in accuracy and repeatability, and can be quickly adjusted to achieve optimal operation. Therefore, automation has the characteristics of high efficiency, low cost, and greatly improved production capacity.
2) Guarantee the quality and hygiene of food
Why does automatic production guarantee the quality of food? Because the whole process of automated production system is intelligent operation, all the detected data are accurately matched by the computer. Once there is an error in a certain link, the computer will give a prompt. It is then modified by the staff to ensure the accuracy of the entire production process.
On the other hand, the requirements of food hygiene regulations are becoming more and more strict. One of the ways is to minimize the participation and interference of people in the production process, which can be achieved through mechanization and automation, and it is possible to realize unmanned chemical plants. Modern controllers are more compact and easy to clean, and automatic cleaning and sterilization equipment provides reliable hygiene.
3) Use robots instead of labor
One of the biggest features of an automated system is the use of many robots instead of manual operations. The food processing industry is known as a labor-intensive processing enterprise because it requires a lot of manpower to operate each step, and the realization of the food factory automation design allows the robot to replace the worker.
At the same time, with the development of science and technology, the combination of modern new robots and modern sensor technology has promoted the flexible standard processing technology of the food industry. With the development of crawling capabilities, sensors, vision technology and cutting-edge information processing technology, it has become an inevitable trend for robots to enter the food processing industry. The robot's arm can be picked, placed, transported, positioned, etc. like a human arm, but with greater power, accuracy, repeatability, and speed.
4) Computer superior data processing capabilities
Another characteristic of the food processing industry is that in the process of reproduction, a large amount of data needs to be calculated, monitored and managed to achieve the safety of the food of the enterprise. For example, the processing temperature of a certain food should be between 100 and 110, which requires We take a closer look.
There have always been various problems in the past manual operations. But the implementation of intelligent systems makes this work extremely simple. Mathematical modeling is performed by computer, and then the automatic control system is correctly judged, so that the processing is simplified and accurate, and the machining operation is continuously guided when there is external disturbance and the operating parameters change with time.
3. Analysis of several main steps in the automation design of food factories
The food factory automation design steps are very complicated, and the design content is very large. I divide these steps into three major steps. Below, we analyze these three major steps.
1) Introduction of automation related processes
The first step in the design of food processing automation is to introduce relevant automation technology. The development of automation technology in China's food industry is short, but the technology is very diverse. There are several kinds of automation technologies for a certain process. Several. Therefore, at the beginning of the automation design, it is necessary to determine the automation technology that is most suitable for its own development according to the actual situation of its own factory, so as to ensure the smooth progress of the food production process.
2) Implementation of automated production
The most suitable automated production technology has been introduced, and the next step is to realize the realization of the production system. This process is the most important process because its practical operation is far more difficult than you think. Why do you say this? Because no technology is manufactured by the same manufacturer, we need to assemble these scattered technologies through relevant working principles. There are a variety of technical problems encountered during the period, and we need to organize a variety of designers to analyze how to assemble links. Finally, automation of the entire production line can be achieved.
3) Implementation of automated packaging
The last big step is to automate the design of the packaging. This step is the final step and a critical step. Because every food needs packaging, the quality of the packaging directly determines its sales. Therefore, in the design of this process must consider a variety of factors, choose the operating equipment, operating system that is most suitable for our factory.
It is necessary to combine the packaging style of the production products to select the equipment, and also consider the development of the company, that is, the types of products that may be produced in the future, to ensure the scalability of the purchased equipment, and to pave the way for the future development of the enterprise. . Finally, be sure to compare the various related equipment and choose the most cost-effective equipment and systems.
Conclusion
From the above, we can see that the current food factory automation is a big development trend, and many technologies are not too mature, so it is not attractive to all food processors.
However, it can be confirmed that the traditional food processing technology, large investment, low product quality, and low work efficiency can no longer meet the ever-changing needs of modern people. Therefore, if traditional processing techniques have been used, it will surely decline. It is hoped that the leaders of food processing enterprises can pay attention to the related issues of automation technology and introduce new technologies in time to lay a solid foundation for the company's development.
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