[Text / high-tech LED Xiong Yuheng] Under the pressure of cost, automated production has become inevitable.
Including the upstream chip, midstream packaging field, has now basically achieved automated production. For the downstream application end where the production process is more complicated and the production process is more cumbersome, the automation demand for “machine substitution†is more urgent, but due to the lack of mature automated production equipment, and the lighting production plan changes too fast, the penetration rate is not tall.
Up to now, there are many domestic equipment enterprises involved in automated production lines, among which the most representative ones are mainly three, including Hyun Shuo Optoelectronics, Chaoyang Technology and Zhongwei Optoelectronics.
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Hyun Shuo Photobubble Lamp Automation Equipment
Previously, Zhongwei Optoelectronics won the 2015 High-tech LED Golden Globe Award with the ZWL-A1200 distributed LED lighting intelligent production line. According to Zhang Jiliu, general manager of Zhongwei Optoelectronics, the equipment can realize the full automatic production of LED lamps. The production line can be arranged according to different LED bulb structure and process assembly mode, with a monthly production capacity of 600,000.
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Hangzhou Zhongwei A1200 distributed intelligent production line
However, Zhao Yutao, chairman of Hyun Shuo Optoelectronics, who also won the Golden Globe Award for the automatic production line of lamps, believes that the current automatic production line of lamps can only be said to be “semi-automaticâ€, because the product standards and processes of different companies are different, so the automation equipment It is also a customized device that needs to be adjusted for different customer requirements.
“Hyun Shuo Optoelectronics has mature flashlight automated production equipment off the assembly line, but it is not eager to push to the market. Based on market demand, we are more willing to automate some core equipment first. Other supporting equipment adopts semi-automatic way. To better meet the needs of customers, and wait until the standard is established before bringing the entire set of equipment to market." Zhao Yutao said.
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Sunlight candle light automatic production line
Different from the above two companies, Chaoyang Technology's automation line is mainly for T5/T8 lamps and candle bulbs. It is understood that the candle light automation equipment can produce 1,200 candle bulbs per hour, which is more than double the production efficiency of 400-600 other equipment on the market. At the same time, the entire production line only needs 2 workers to operate, which greatly saves labor costs.
"Unlike the package, the standard for LED lighting between large enterprises has basically taken shape. Although there will be some differences, I believe that there will be only 20% less fine-tuning and there will be no major changes. "Dragon Sun Technology Sales Director Ren Longzheng said that meeting the LED lighting enterprise's personalized equipment needs is the ultimate goal pursued by Sunshine Technology.
It is reported that the Chaoyang Technology automation equipment will be used first in Mulinsen, and will be shipped in batches after acceptance.
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