The rapid development of information and communication technology has deeply affected the lives of Chinese people. From the perspective of smart phones, mobile Internet applications such as WeChat, Alipay, Didi, Tmall, JD.com, and Meituan have made mobile-based online social, shopping, payment, taxi, and takeaway lifestyles commonplace; from broadband networks It is said that fiber-to-the-home has created a smart home, and the popularization of 4K HD TV has enriched the entertainment life of the family; from the perspective of work, mobile-based clocking and office are becoming more popular, reducing a lot of unnecessary travel and fatigue, and greatly improving work efficiency. ...
With my country’s grand plan for China’s smart manufacturing in 2025, the in-depth integration of informatization and industrialization will lead and drive the transformation of the entire manufacturing industry. The era of informatization to drive industrialization and industrialization to promote informatization is coming.
So can industry and manufacturing also be based on mobile Internet applications? Can the traditional manufacturing and processing methods be changed online through mobile phones? Is it possible to share supply, manufacturing, and sales interconnected data through optical fiber to improve efficiency? The answer is ready to come out. The collection and characteristic analysis of industrial big data are inseparable from the network and communication, and it will inevitably become the trend of future industrial development.
Banner company provides customers with overall wireless monitoring products and overall solutions, so that users can monitor the operation of the factory's equipment in real time from thousands of miles away.
The wireless condition monitoring system is the collection, integration, calculation, analysis of electrical signal information and network interconnection through wireless connection; it provides users with an overall automation system that can obtain and process information at any time, any place, and in any way.
Its purpose is to grasp equipment information anytime and anywhere, intelligently analyze abnormal signs and deterioration information before failure, so as to take targeted measures in advance to control and prevent failures, thereby reducing downtime and losses due to downtime, and reducing maintenance costs And improve the effective utilization of equipment. Online monitoring of equipment in use can help determine the actual characteristics of the equipment to determine the parts and components that need to be repaired or replaced, make full use of the potential of equipment and parts, avoid excess maintenance, save maintenance costs, and reduce Downtime loss.
The wireless status detection is composed of a three-layer framework.
The first layer: sensor data reception (node ​​layer).
The wireless acquisition module is the hardware platform, which can cover and receive most industrial instrument standard signals, and then send these signals out in the form of radio waves. At this level, Banner provides a wealth of detection products, including vibration temperature detection sensor QM42VT, temperature and humidity detection sensor, etc.
The data acquisition and transmission subsystem is composed of gateways, nodes, relays, and sensors. You can see their role and relationship from the figure below.
The gateway, the data collector is connected to the gateway through the node wireless data transmission protocol, and the gateway uses 3G/4G and other wireless transmission technologies to complete the data transmission to the cloud or upper computer. Node, the node is responsible for data collection and upload in the system, it only communicates with sensors and gateways. Relay, the relay is responsible for data transfer in the system, is used to expand the wireless coverage area and allocate the timing of uploading data from each gateway. It can communicate with the gateway and the host computer. Sensor, the sensor is responsible for collecting and uploading the physical value of the probe position in the system. It can only communicate with the node. Banner’s gateways and nodes communicate with their own protocols and use frequency hopping and spread spectrum methods to ensure the reliability and security of data transmission. Banner provides diverse and multi-environmental products to ensure that users transmit any data, regardless of Is it a switch value, an analog value or a communication data.
Layer 2: Cloud data storage (storage layer)
The cloud service platform is currently managed by intelligent software programs. It is the core of condition monitoring, data analysis and fast, efficient and reliable storage, processing and access to a large number of complex equipment information. It is a collection of visual data, monitoring management, data analysis, and video. The comprehensive back-end management system that integrates automatic inspection and other modules is the basis for customers to have their own industrial Internet of Things platform. Among them, data analysis is the core function of the system. It collects user data and calculates it through scientific algorithms to obtain detailed and accurate judgments, guide users to overhaul their equipment, complete failure predictions, and reduce user losses from shutdown.
Layer 3: Smart applications for mobile devices and PCs (application layer)
Take the mobile terminal or other intelligent microcomputer equipment as the human-computer interaction platform. Customized and developed control interface for end users, which can realize the interaction with Internet big data to perform calculation and analysis equipment operation data visualization, production site video monitoring and other functions. For example: Obtain local predictive weather, environment and other data to interact with equipment operating parameters; cloud data to obtain peak electricity and water consumption in previous years to interact with current equipment usage data, calculate and analyze the time and cycle of operation or maintenance; through cloud big data Carry out scientific calculations and analysis to get fault warning.
System FeaturesFeature 1: The monitored physical quantity can be any instrument standard signal (such as: 4-20Ma, 0-10V, discrete quantity, etc.). The current mature one is to monitor temperature, vibration, and wear (distance).
Feature 2: The vibration temperature monitoring sensor has a patented product, which is easy to use.
Feature 3: The core function of the cloud intelligent software program: fault warning, through the data acquisition subsystem, obtain detailed data on the spot, use scientific calculation methods and big data analysis to obtain the results of the equipment operating status, predict possible failures, and timely warning , In addition, for the faults that have occurred, combined with expert experience and big data comparison, we recommend a repair plan.
The many features of Banner Wireless products are the reasons why customers choose Banner Wireless as their physical acquisition and transceiver equipment:
â— Frequency Hopping Spread Spectrum (FHSS) radio frequency hopping spread spectrum and Time Division MulTIple Access (TDMA) time division multiple access control architecture technology combination, strong anti-interference.
â— Wireless industrial-grade I/O system, a variety of I/O types to meet the needs of various occasions
â— The gateway and the node are two-way data transmission, including the response of data transmission
â— Rugged shell, protection grade is IP67
â— Plug and play
â— 2.4 GHz frequency
â— Built-in signal strength indicator
â— Built-in or external antennas are optional, with a wide variety of antennas
â— Ultra-long distance 3.2 Km transmission
In this solution, Banner's wireless vibration sensor, laser ranging sensor, wireless node, wireless gateway and wireless relay are used. Banner products undertake tasks such as the sensor layer, data collection layer, and data transmission layer, and Banner is advancing the development and service of the server layer and APP.
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